ZAWARD Thermal Technology Insights
 

 
Fan internal structure
 

 
 
When it comes to active cooling devices, fan plays an important role. Fan is a complex component which is constructed by various parts. Today we focus on the most significant part – Internal structure.

How does a fan work? It works when its impeller rotates. Take DC fan for instance, the center of its impeller has a rubber magnet which creates its own magnetic field. Copper coil on the motor generates another magnetic field. Through attraction and repulsion in two magnet fields, it rotates the impeller. DC fan is connected with an external power supply through brushes. Unlike DC fan, AC fan is supplied with its own alternating current to produce a magnetic field. When frequency speeds up, it rotates faster. However, the frequency should be monitored as it may cause malfunction.

Now, let’s introduce some critical component parts of the fan.

 
– Fan impeller and frame (housing):
Blades are the main part of fan impeller. The number of blades should be odd, otherwise, it will result in broken blades. Materials used for DC fan Impeller and frame are PC, PBT or Aluminum. Instead of AC fan, both impeller and frame are made of mainly Aluminum.
 
– Bearing

Bearing system and the working environment decide the main concern of fan’s life expectancy. Zaward has three bearing systems. The following table lists the bearing types and their life expectancy under 40°C and 15~65 R.H.

 

 
– Stator:  consists of laminator, coils, and insulator.
  • Laminator: as the guidance of magnetic poles so the strength of N and S poles can be determined.
  • Coil: in control of the direction of magnetic field. Through constant change of poles in coils set, fan can operate normally.
  • Insulator: Prevention the coils and laminator conduct mutually. Otherwise, coils set won’t generate proper magnetic fields and as a result, fan wouldn’t work properly.

 

– Zaward’s capacity of fan production
 

 

 

 
 

 
Zaward provides comprehensive product lines regarding thermal solution products. From DC/AC fan, several processes of heat sink, to peripheral components like heat pipes, fan guards, and thermal pad. We are always well prepared to solve all cooling issues with our best passion for customers worldwide.

Please kindly contact ZAWARD or visit our website for more information. Any inquiries of thermal solutions are welcome. If you have any questions, please feel free to contact us.

 

 
With best regards, 
ZAWARD CORPORATION
 

 
Carmen Chen/ Managing Director